Load Out Stations use the flask loading system to load particulate material into moving trains. these load out stations are custom designed to:
- load at rates up to 8 000t/h
- handle a variety of rail wagons of different capacity and types
- load with accuracies which meet most countries’ statutory requirements
- allow for a variation in material size and bulk density
The Bateman load out station incorporates a programmable logic controller (PLC) and a computer controlled measurement system which has a learning capability.
As the first few wagons are loaded the system assesses the effect of the loaded material’s density and flow characteristics; the latter are affected by grain size, moisture, temperature, etc. The system automatically accounts for the prevailing conditions and loads subsequent wagons and the whole train to a high level of accuracy.
Bateman Load out Stations are equipped with user friendly computer control, information and records systems. the accurate loading capability avoids penalties because:
- individual wagons are not overloaded
- axle distribution requirements are met
- wagons are loaded to the correct height The Bateman load out system is reliable, low maintenance, safe and increases the availability of rolling stock.
Bulk Materials Handling
Load-out Station Control System The control system is based on client specified hardware andWindows™based software, allowing:
- overall SCADA control of the operation
- automatic validation of the truck numbers as they are entered into the SCADA system
- visual monitoring of operations through closed circuit television systems Several optional facilities can be supplied, including:
- uninterrupted power supply for the computer systems
- communication networks to the other computers, PCs or mainframes
- communications with other weighing equipment on the plant to control reclaim operations
- built-in mass calibration systems to simplify calibration
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